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Potentiometer Frequently Asked Questions


Questions about ordering
Can I purchase purchase components parts and assemble my own custom potentiometers?

I have a Mod-Pot part number and can't find the specifications in your literature.

How can I determine the Resistance Taper of a Potentiometer?

I need a specification drawing for a custom potentiometer.

Do you have distributors for your products in other countries?

What is a Setup Charge?

What is a Low-Volume Charge?

How can I determine the specifications for one of your custom potentiometers?

I don’t have a company, do you sell to individuals?

What is your minimum order requirement?


Potentiometer Questions General
What is the country of origin for your Mod-Pot products?

Do you sell replacement potentiometers for old stereo equipment or other consumer electronic products?

I have a potentiometer with four terminals instead of three.

What are the differences between Carbon, Cermet and Conductive Plastic pots?

Environmental - IP rating?

Are Mil-Spec Potentiometers Better Than Commercial Potentiometers?


Potentiometer Questions - Electrical
What are Potentiometer Input and Output Voltage?

General Electrical Characteristics?

Mechanical Characterisics?

Resistance Terms?

Conformity and Linearity Terms?


Potentiometer Questions - Mechanical
How are shaft and bushing lengths specified?

Stop Strength?

Rotation and Translation Terms?

The resistance taper or “curve” (or law) describes the relationship of the shaft rotation to the change in resistance.  There are several commonly used tapers as well as many custom types.  Tapers are generally plotted on a graph with the mechanical rotation plotted on the X axis (horizontal) and the resistance change on the Y axis (vertical).

The most common taper or curve is linear and is not actually a curve but a straight line when plotted on a graph. 

The easiest way to determine if you have a linear taper is to place the shaft at the mid-point of the rotation and measure the resistance between the center terminal and either end terminal.  If the shaft has a slot in it, then simply line up the slot with the center terminal of the potentiometer for the mid-point of the rotation.  At that point the resistance measured between the center terminal and terminal 1 would be 50% of the total resistance of the pot. Don’t forget to take into consideration the overall tolerance of the potentiometer which is typically +/- 10% when measuring the midpoint resistance.

The next most popular curve would be the Audio curve which is also known as a log, Z, and depending on the manufacturer either A or B.  An audio taper is usually referred to by the percentage of resistance change measured at the midpoint of the shaft rotation.

The industry standard method of designating a non-linear taper consists of the taper resistance percentage at the midpoint of the rotation and the taper curve.  For example a 10% audio taper would be designated as a 10A curve

There are two basic types of audio curves; 10% and 15%.
 

A 10% audio curve would measure 10% of the total resistance of the potentiometer when the shaft is at the midpoint.  If the shaft has a slot in it, then simply line up the slot with the center terminal of the potentiometer for the midpoint of the rotation.  Most audio taper commercial potentiometers manufactured to meet mil-spec requirements would correspond to a 10% audio curve.

A 15% audio curve would measure 15% of the total resistance of the potentiometer when the shaft is at the midpoint.  If the shaft has a slot in it, then simply line up the slot with the center terminal of the potentiometer for the midpoint of the rotation.  Most off-shore manufacturers use a 15% audio taper for their audio taper designs.

The next most popular curve would be the reverse audio taper also known as a reverse log, reverse z, or depending on the manufacturer, and A or B.  Determining if you have a reverse audio taper is basically the same as an audio except the result would be the inverse; i.e. for a 10% reverse audio taper, you would see a measurement of 90% of the total resistance at the midpoint of the shaft rotation.

There are a few more common tapers which are illustrated in the chart below and in theory, any taper curve can be made but minimum order quantities would apply.